Department: Safety and 6S

Plant Location: Dale, IN

Pay Grade: 1A ($12.09)

Shift:  1st (6:30 am – 1:00 pm CST)     29hrs / Week

This is a part time position without benefits.

Job Description:

Responsible for cleaning in the Office area and Plant Breakrooms.

Specific Duties

  1. Clean/vacuum floors throughout the offices of the plant.
  2. Clean walls and/or windows as directed.
  3. Clean and maintain supplies in the restrooms throughout the building.
  4. Fill various paper towel and soap dispensers throughout the building.

Backup

Plant helper

Qualifications

Must have experience cleaning/maintaining offices/restrooms.

Supervision

Reports to the Safety & 6S Manager

 

 

Department: Engineering

Plant Location: Wapello, Iowa

Pay Grade: This is a salaried position

Shift:  1st (6:30 am – 4:00 pm)

Job Description:

Assists Production in developing, designing and implementing manufacturing methods and processes that support product quantity and quality goals. Analyzes and improves the production process and production flow. Must have a working knowledge of programmable machine controls, hydraulics, pneumatics, electrical, and mechanical devices and processes. Must be computer literate and knowledgeable of various types of plastic materials and their specific properties. PPE (Personal Protective Equipment) will be provided and required per the Employee Handbook

Specific Duties

  1. Analyze ways to improve the production process or flow of production
    1. Must be proficient in performing time studies of processes.
  2. Trouble-shoot production bottlenecks
  3. Special attention given to launch of new products
  4. Train hourly personnel in the use of machines and equipment, including all necessary safety precautions
  5. Work with Engineering, quality, and production on new and existing product development
    1. Must be able to develop new forming recipes
    2. Must have the ability to understand and execute a machine set up
    3. Must have the ability to troubleshoot 6 axis CNC programs
  6. Document all process changes and follow up to confirm achievement of desired on-going results
  7. Job may require minimal travel to customer or supplier or satellite facility.
  8. Develop and implement continuous improvement initiatives across all aspects of the manufacturing processes.
  9. Work with Project Engineer Coordinators to facilitate launch of new projects at satellite facilities.
  10. Performs various other duties as directed by the Continuous Improvement Manager/Manufacturing Engineering Manager.

Qualifications

B.S. or A.S. degree in the Engineering or Manufacturing field, or practical experience in a machine intensive manufacturing environment

Supervision

Reports to the Continuous Improvement/Manufacturing Engineering Manager

 

Department: Quality

Plant Location: Dale, Indiana

Shift:  1st (6:30 am – 3:00 pm)

Pay Grade: IA ($12.09-$14.45)

Job Description:

Responsible for performing box audits of finished goods material located in the Quality stage area. Box audits to be performed will cover general appearance specification, box counts, correct packaging and correct trim style. The inspection will be a lot inspection but as problems are found, could turn into a 100% inspection of the problem part. Parts to be packed are clean and packed to eliminate damage during shipment. Paperwork required will be to view the Manufacturing Plan on computer and filling out a daily log sheets of the product inspected. Tools to be used vary depending on the repair needing to be completed to salvage a part: deburr tool, sanding block, buffing disc, utility knife, torch, cleaners, etc.

Specific Duties

  1. Be able to drive a utility truck to move material and load onto a truck.
  2. Be able to access a Manufacturing Plan from the computer.
  3. Inspect finish goods material. Open boxes, verify counts, product packed per the Manu. Plan, appearance acceptable per the Manu. Plan.
  4. Rework or repair damage product found during an audit. If unable to repair, save the part for Supervision to view.
  5. If issues are found where product does not meet the Manufacturing Plan, contact the Quality Supervisor.
  6. Band with plastic or metal banding, wrap product to prevent shipping damage.
  7. Repack parts as needed.
  8. Any other work as directed by Supervisor

Backup

Trained Personnel

Qualifications

Practical experience in manufacturing

Supervision

Reports to Quality Supervision

 

Department: Assembly or Thermoforming

Plant Location: Wapello, IA

Pay Grade: $12.09-$14.45/hr

Shift: 1st Shift 6:30 am – 3:00 pm CST

Job Description:

Perform a multitude of value added tasks using a wide array of tools, jigs, and fixtures per Supervision.  The plant helper will also be required to perform the second operator function inside a manufacturing cell for 2-person operations.

Specific Duties

  1. Perform standardized work per the Manufacturing Plan’s Process Methods.
  2. Safely load and unload CNC routing machines.
  3. Pack finished goods for shipment.
  4. Serve as the second operator in the manufacturing cell.
  5. Operate a scrap grinder.
  6. Perform value add assembly operations.
  7. Meet daily production goals as efficiently as possible.
  8. Record pertinent data in real time monitoring system (IQMS).
  9. Perform any other work as directed per Supervision.

Backup

Qualified Plant Helper

Qualifications

High School Diploma or GED and practical experience

Supervision

Reports to the Supervisor/Manager of the Cell/Department that he/she is currently working in

 

Department: Maintenance

Plant Location: Dale, IN

Shift: 3rd Shift (10:30 pm – 7:00 am)

Pay Grade:  ($18.59 – $24.18)

 

Job Description

Responsible for in-depth troubleshooting and the repair, maintenance, and adjustment of all industrial production machinery and processing equipment, secondary trim equipment, mold shop machines and equipment, material handling and transfer equipment and building systems.  Must have the ability to recognize defects and possess problem-solving skills.  Responsible for the fabrication and installation of new and used machinery and equipment.  Observes mechanical devices in operation to locate source of trouble.  Inspects new parts to detect imperfections and used parts to determine reason for failure and/or necessary changes in dimensional requirements.  Repairs or replaces defective parts as necessary.  Responsible to insure proper compliance to safety and lock-out regulations, codes, and operating requirements.  May direct the activities and training of Maintenance Helper Trainees, and Preventive Maintenance job classifications.  Performs other work as directed.

All applicants will be required to take a Maintenance Aptitude test that will check basic maintenance knowledge of the Specific Duties listed below.

 

Specific Duties

  1. Must be able to read and understand blueprints, schematic diagrams, operating manuals, and manufacturer’s specifications
  2. Must have the ability to understand, troubleshoot, and install single and 3-phase electrical power, and controls circuits including 480 volt service using a digital multi-meter.
  3. Must have the ability to troubleshoot, install, and repair pneumatic and hydraulic circuits.
  4. Ability to fabricate metal using an acetylene torch and MIG welding techniques a plus.
  5. Understanding of PLC’s, troubleshooting. Program Logic, Circuits, and drives a plus.
  6. Understanding of common plumbing practices a plus.
  7. Understanding of Thermoforming and/or Extrusion operational process a plus.

 

Backup

Maintenance Supervisor


Qualifications

An A.S. Degree in a related field, or practical experience in industrial maintenance.  Applicants with specific maintenance experience and qualifications will be considered before internal applicants with seniority but no maintenance experience.

Supervision

Reports to the Maintenance Supervisor

 

 

Department: Maintenance

Plant Location: Dale, IN

Shift: C or D (6:30 pm – 6:30 am)

Will receive additional $1.25/hr 12 hour shift premium

Pay Grade:  ($18.59 – $24.18)

 

Job Description

Responsible for in-depth troubleshooting and the repair, maintenance, and adjustment of all industrial production machinery and processing equipment, secondary trim equipment, mold shop machines and equipment, material handling and transfer equipment and building systems.  Must have the ability to recognize defects and possess problem-solving skills.  Responsible for the fabrication and installation of new and used machinery and equipment.  Observes mechanical devices in operation to locate source of trouble.  Inspects new parts to detect imperfections and used parts to determine reason for failure and/or necessary changes in dimensional requirements.  Repairs or replaces defective parts as necessary.  Responsible to insure proper compliance to safety and lock-out regulations, codes, and operating requirements.  May direct the activities and training of Maintenance Helper Trainees, and Preventive Maintenance job classifications.  Performs other work as directed.

All applicants will be required to take a Maintenance Aptitude test that will check basic maintenance knowledge of the Specific Duties listed below.

 

Specific Duties

  1. Must be able to read and understand blueprints, schematic diagrams, operating manuals, and manufacturer’s specifications
  2. Must have the ability to understand, troubleshoot, and install single and 3-phase electrical power, and controls circuits including 480 volt service using a digital multi-meter.
  3. Must have the ability to troubleshoot, install, and repair pneumatic and hydraulic circuits.
  4. Ability to fabricate metal using an acetylene torch and MIG welding techniques a plus.
  5. Understanding of PLC’s, troubleshooting. Program Logic, Circuits, and drives a plus.
  6. Understanding of common plumbing practices a plus.
  7. Understanding of Thermoforming and/or Extrusion operational process a plus.

 

Backup

Maintenance Supervisor


Qualifications

An A.S. Degree in a related field, or practical experience in industrial maintenance.  Applicants with specific maintenance experience and qualifications will be considered before internal applicants with seniority but no maintenance experience.

Supervision

Reports to the Maintenance Supervisor

 

 

Maintenance Supervisor

This job is located in our Elyria, OH plant. 

Pay Grade: VI ($18.59 – $24.18)

Department: Maintenance

Shift:  1st (6:30 am – 3:00 pm)

 

JOB DESCRIPTION:

Responsible for in-depth troubleshooting and the repair, maintenance, and adjustment of all industrial production machinery and processing equipment, secondary trim equipment, mold shop machines and equipment, material handling and transfer equipment and building systems.  Must have the ability to recognize defects and possess problem-solving skills.  Responsible for the fabrication and installation of new and used machinery and equipment.  Observes mechanical devices in operation to locate source of trouble.  Inspects new parts to detect imperfections and used parts to determine reason for failure and/or necessary changes in dimensional requirements.  Repairs or replaces defective parts as necessary.  Responsible to insure proper compliance to safety and lock-out regulations, codes, and operating requirements.  May direct the activities and training of Maintenance Helper Trainees, and Preventive Maintenance job classifications.  Performs other work as directed.

Specific Duties

  1. Must be able to troubleshoot single and 3-phase electrical power and control circuits including 480 volt service using a Digital Multi-Meter.
  2. Must be able to read and understand blueprints, schematic diagrams, operating manuals, and manufacturer’s specifications
  3. Must have the ability to install, repair, and troubleshoot pneumatic and hydraulic circuits.
  4. Must have the ability to fabricate and repair mechanical apparatuses and building structures.
  5. Must be familiar with common welding techniques.
  6. Must have a working knowledge of common plumbing practices.
  7. Must have a working knowledge of metal fabrication practices.
  8. Must be able to repair and troubleshoot minor industrial truck and other materials handling equipment problems
  9. Ability to troubleshoot Programmable Logic Controllers, program logic, circuits and drives a plus – preferably Allen Bradley.
  10. Familiarity with thermoforming operational processes a plus.
  11. Familiarity with CNC machining a plus – preferably Thermwood.
  12. Must be willing to travel to Dale, IN plant for training.

Qualifications

An A.S. Degree in a related field, or practical experience in industrial maintenance

 

Department: Safety and 6S

Plant Location: Dale, IN

Pay Grade: 1A ($12.09-14.45)

Shift:  2nd (2:30 pm – 11:00 pm)

This is a full time position with benefits. Off shift pay and attendance bonus.

Job Description:

Responsible for maintaining specified areas of the facility and grounds in a clean and orderly fashion.

Specific Duties

  1. Clean/vacuum floors throughout the offices of the plant.
  2. Clean walls and/or windows as directed.
  3. Clean and maintain supplies in the restrooms throughout the building.
  4. Fill various paper towel and soap dispensers throughout the building.

Backup

Plant helper

Qualifications

Must have experience cleaning/maintaining offices/restrooms.

Supervision

Reports to the Safety & 6S Manager

 

Department: Thermoforming

Plant Location: Wapello, Iowa

Shift:  2nd (2:30 pm – 11:00 pm)
            3rd (10:30 pm – 7:00 am)

Job Description:

Must have mechanical ability and be able to read, monitor, and understand various measures, gauges, and instruments. Must safely set up and operate rotary thermoforming machines and route formed parts on CNC routing machines when necessary.  Must follow the Manufacturing Plan at all times.

Specific Duties

  1. Set up and operate Rotary thermoforming machines in a safe manner.
  2. Complete all necessary paperwork for set ups and production.
  3. Monitor quality of parts per Manufacturing Plan.
  4. Ensure machine is running at the standard cycle time.
  5. Make heat/timing adjustments as necessary.
  6. Safely load and unload CNC routing machines.
  7. Pack finished goods for shipment.
  8. Perform any other work as directed per Supervision.
  9. Perform standardized work per the Manufacturing Plan’s Process Methods.
  10. Record pertinent data in real time monitoring system (IQMS).

Qualifications

Practical experience in manufacturing

Supervision

Reports to the Cell Supervisor

 

Department: Safety and 6S

Plant Location: Dale, IN

Pay Grade: 1A ($12.09)

Shift:  1st (6:30 am – 1:00 pm CST)

This is a part time position without benefits.

Job Description:

Responsible for cleaning in the Extrusion department.

Specific Duties

  1. Clean floors, machines and other miscellaneous items as needed by the Safety & 6S Manager and/or Extrusion Management.

Backup

Plant helper

Qualifications

 

Supervision

Reports to the Safety & 6S Manager