Department: Thermoforming

Plant Location: Wapello, Iowa

Shift:  2nd (2:30 pm – 11:00 pm)
            3rd (10:30 pm – 7:00 am)

Job Description:

Must have mechanical ability and be able to read, monitor, and understand various measures, gauges, and instruments. Must safely set up and operate rotary thermoforming machines and route formed parts on CNC routing machines when necessary.  Must follow the Manufacturing Plan at all times.

Specific Duties

  1. Set up and operate Rotary thermoforming machines in a safe manner.
  2. Complete all necessary paperwork for set ups and production.
  3. Monitor quality of parts per Manufacturing Plan.
  4. Ensure machine is running at the standard cycle time.
  5. Make heat/timing adjustments as necessary.
  6. Safely load and unload CNC routing machines.
  7. Pack finished goods for shipment.
  8. Perform any other work as directed per Supervision.
  9. Perform standardized work per the Manufacturing Plan’s Process Methods.
  10. Record pertinent data in real time monitoring system (IQMS).

Qualifications

Practical experience in manufacturing

Supervision

Reports to the Cell Supervisor

 

Department: Thermoforming

Plant Location: Elyria, OH

Shift:  1st (5:00 am – 3:30 pm)
            2nd (3:00pm – 1:30 am)

Pay Grade:  Pay based on Experience

 

Job Description

Directs daily thermoforming production on the assigned shift through the supervision of salaried and hourly personnel. Responsible for meeting production goals in accordance with established quality standards, promoting adherence to safety rules, and employing the company’s 6S and Lean Manufacturing principles. Must be knowledgeable of all assigned machinery and equipment, and must be knowledgeable of the production process. Works closely with and gives guidance to all plant employees.

Specific Duties

  1. Oversees all aspects of daily thermoforming production and personnel issues, on the assigned shift.
  2. Works with all plant personnel to meet daily production goals in accordance with established quality standards
  3. Monitors product cycle times and material yield
  4. Works with QA, Engineering, Extrusion, Production Scheduling, and Maintenance to address problems with production or equipment
  5. Communicates with the Plant Manager regarding manpower status and/or the need for overtime to meet production schedules
  6. Monitors the condition of all production machinery and equipment and makes suggestions for repairs, upgrades, or replacemen
  7. Responsible for accurate production record keeping and reporting
  8. Evaluates, guides, and trains subordinate employees
  9. Reprimands, disciplines, or terminates subordinate employees in accordance with company policies

Backup

Qualified personnel

Qualifications

A.S. degree or practical experience in thermoformed plastics manufacturing

Supervision

Reports to the Plant Manager

 

Department: Thermoforming

Plant Location: Elyria, OH

Shift:  1st (5:00 am – 3:30 pm)
            2nd (3:00pm – 1:30 am)

Pay Grade: 3A ($15.85 – $17.65)

 

Job Description:

Must have mechanical ability and be able to read, monitor, and understand various measures, gauges, and instruments.  Must safely set up and operate rotary thermoforming machines and route formed parts on CNC routing machines when necessary.  Must follow the Manufacturing Plan at all times.

Specific Duties

  1. Set up and operate Rotary thermoforming machines in a safe manner.
  2. Complete all necessary paperwork for set ups and production.
  3. Monitor quality of parts per Manufacturing Plan.
  4. Ensure machine is running at the standard cycle time.
  5. Make heat/timing adjustments as necessary.
  6. Safely load and unload CNC routing machines.
  7. Pack finished goods for shipment.
  8. Perform any other work as directed per Supervision.
  9. Perform standardized work per the Manufacturing Plan’s Process Methods.
  10. Record pertinent data in real time monitoring system (IQMS).

Qualifications

Practical experience in manufacturing

Supervision

Reports to the Cell Supervisor

 

Department: Assembly or Thermoforming

Plant Location: Dale, IN

Will train on an 8 hour shift – 1st Shift 6:30 am – 3:00 pm CST

Job Description:

Perform a multitude of value added tasks using a wide array of tools, jigs, and fixtures per Supervision.  The plant helper will also be required to perform the second operator function inside a manufacturing cell for 2-person operations.

Specific Duties

  1. Perform standardized work per the Manufacturing Plan’s Process Methods.
  2. Safely load and unload CNC routing machines.
  3. Pack finished goods for shipment.
  4. Serve as the second operator in the manufacturing cell.
  5. Operate a scrap grinder.
  6. Perform value add assembly operations.
  7. Meet daily production goals as efficiently as possible.
  8. Record pertinent data in real time monitoring system (IQMS).
  9. Perform any other work as directed per Supervision.

Backup

Qualified Plant Helper

Qualifications

High School Diploma or GED and practical experience

Supervision

Reports to the Supervisor/Manager of the Cell/Department that he/she is currently working in

 

Department: Maintenance

Plant Location: Elyria, Ohio

Shift: 1st Shift  – 5:00am – 3:30pm EST / Some overtime as needed

Job Description:

This a multi-craft position that requires a working knowledge of mechanical, electrical, and some basic PLCs (Allen Bradley preferred). The position provides preventative maintenance, routine, and emergency support to the production machinery and the facility in an industrial environment. Must have the ability to recognize defects and possess problem-solving skills. Responsibilities include, but not limited to, electrical and mechanical troubleshooting, plumbing, equipment rebuilding, and mechanical fabrication, reading electrical and mechanical prints, and setting up precision CNC machinery. Performs other work as directed.

Specific Duties

  1. Must be able to read and understand blueprints, schematic diagrams, operating manuals, and manufacturer’s specifications.
  2. Must have the ability to understand, troubleshoot, and install single and 3-phase electrical power, and controls circuits including 480 volt service using a digital multi-meter.
  3. Must have the ability to troubleshoot, install, and repair pneumatic and hydraulic circuits.
  4. Ability to fabricate metal using an acetylene torch and MIG welding techniques a plus.
  5. Understanding of PLCs, troubleshooting, program logic, circuits, and drives a plus
  6. Understanding of common plumbing practices a plus.
  7. Understanding of the Thermoforming process a plus

Qualifications

An A.S. Degree in a related field, or practical experience in industrial maintenance.

Supervision

Reports to the Maintenance Supervisor

 

Department: Thermoforming

Plant Location: Hampton, South Carolina

Job Description:

Directs daily thermoforming production on 1st Shift with oversight on the night shifts. Responsible for meeting production goals in accordance with established quality standards, promoting adherence to safety rules, and employing the company’s 6S and Lean Manufacturing principles. Must be knowledgeable of all assigned machinery and equipment, and must be knowledgeable of the production process. Works closely with and gives guidance to all plant employees.

Specific Duties

  1. Oversees all aspects of daily thermoforming production and personnel issues, on the assigned shift.
  2. Works with all plant personnel to meet daily production goals in accordance with established quality standards
  3. Monitors product cycle times and material yield
  4. Works with QA, Engineering, Extrusion, Production Scheduling, and Maintenance to address problems with production or equipment
  5. Communicates with the Plant Manager regarding manpower status and/or the need for overtime to meet production schedules
  6. Monitors the condition of all production machinery and equipment and makes suggestions for repairs, upgrades, or replacement
  7. Responsible for accurate production record keeping and reporting
  8. Evaluates, guides, and trains subordinate employees
  9. Reprimands, disciplines, or terminates subordinate employees in accordance with company policies
  10. Must have strong personal skills and possess the attributes and passion to eventually manager all aspects of the South Carolina facility.

Backup

Plant Manager

Qualifications

B.S. or A.S. degree (preferably a mechanical degree) or practical experience in thermoformed plastics manufacturing

Supervision

Reports to the Plant Manager

 

Department: Thermoforming

Plant Location: Dale, Indiana

Job Description:

Must have mechanical ability and be able to read, monitor, and understand various measures, gauges, and instruments. Must safely set up and operate rotary thermoforming machines. Must follow the Manufacturing Plan at all times.

Specific Duties

  1. Set up and operate Rotary thermoforming machines in a safe manner.
  2. Complete all necessary paperwork for set ups and production.
  3. Monitor quality of parts per Manufacturing Plan.
  4. Ensure machine is running at the standard cycle time.
  5. Make heat/timing adjustments as necessary.
  6. Pack finished goods for shipment.
  7. Perform any other work as directed per Supervision.
  8. Perform standardized work per the Manufacturing Plan’s Process Methods.
  9. Record pertinent data in real time monitoring system (IQMS).

Qualifications

Practical experience in manufacturing

Supervision

Reports to the Cell Supervisor

 

Department: Maintenance

Plant Location: Dale, IN

Shift: 3rd Shift (10:30 pm – 7:00 am)

Pay Grade:  ($18.35 – $23.87)

 

Job Description

Responsible for in-depth troubleshooting and the repair, maintenance, and adjustment of all industrial production machinery and processing equipment, secondary trim equipment, mold shop machines and equipment, material handling and transfer equipment and building systems.  Must have the ability to recognize defects and possess problem-solving skills.  Responsible for the fabrication and installation of new and used machinery and equipment.  Observes mechanical devices in operation to locate source of trouble.  Inspects new parts to detect imperfections and used parts to determine reason for failure and/or necessary changes in dimensional requirements.  Repairs or replaces defective parts as necessary.  Responsible to insure proper compliance to safety and lock-out regulations, codes, and operating requirements.  May direct the activities and training of Maintenance Helper Trainees, and Preventive Maintenance job classifications.  Performs other work as directed.

All applicants will be required to take a Maintenance Aptitude test that will check basic maintenance knowledge of the Specific Duties listed below.

 

Specific Duties

  1. Must be able to read and understand blueprints, schematic diagrams, operating manuals, and manufacturer’s specifications
  2. Must have the ability to understand, troubleshoot, and install single and 3-phase electrical power, and controls circuits including 480 volt service using a digital multi-meter.
  3. Must have the ability to troubleshoot, install, and repair pneumatic and hydraulic circuits.
  4. Ability to fabricate metal using an acetylene torch and MIG welding techniques a plus.
  5. Understanding of PLC’s, troubleshooting. Program Logic, Circuits, and drives a plus.
  6. Understanding of common plumbing practices a plus.
  7. Understanding of Thermoforming and/or Extrusion operational process a plus.

 

Backup

Maintenance Supervisor


Qualifications

An A.S. Degree in a related field, or practical experience in industrial maintenance.  Applicants with specific maintenance experience and qualifications will be considered before internal applicants with seniority but no maintenance experience.

Supervision

Reports to the Maintenance Supervisor